ENGINEER · PILOT · BUILDER

Aerospace & Flight · 2022–2023

Rocket Avionics & Recovery Electronics

Contributed to WURocketry's avionics subteam as it integrated redundant recovery computers, GPS telemetry, and onboard pressure sensing for a full-scale Student Launch vehicle.

Project type
Student rocketry · integrated avionics and flight testing
Role
Avionics subteam member; subsystem development, integration, testing, and documentation were collaborative
Maturity
Integrated and flight-tested team system
Collaboration
WURocketry avionics subteam · 2022–2023
Independent recovery paths
Dual
Vehicle tracking
TeleGPS
Flight-data acquisition
Raspberry Pi
Integrated system
Flight-tested
01

The avionics mission

I participated on WURocketry's avionics subteam during the 2022–2023 Student Launch project. Our subsystem had three connected responsibilities: trigger drogue and main recovery events without a single electrical point of failure, provide radio tracking for vehicle recovery, and collect onboard measurements that could explain what happened during separation and descent.

SYSTEM ARCHITECTURE

Redundant recovery electronics

2 × EasyMini + independent power and arming → primary and backup ejection charges

Separate flight computers, batteries, switches, and charge circuits protected the recovery sequence from a single electrical failure. Drogue deployment was staged at apogee and one second later; main deployment was staged at 600 ft and 500 ft AGL.

Vehicle tracking

TeleGPS → 434.55 MHz link → TeleBT + directional ground antenna

The tracking chain sent vehicle coordinates to the ground station so the team could locate the rocket after landing.

Separation diagnostics

2 × chamber pressure sensor → Raspberry Pi → onboard flight record

Pressure sensors sampled the forward and aft separation chambers so deployment events could be checked against the flight-computer record and used to investigate recovery behavior.

02

How the system came together

  1. STAGE 01

    Package the flight hardware

    Integrated recovery computers, tracking hardware, sensing electronics, batteries, switches, and terminal connections across both sides of a removable avionics-bay board.

  2. STAGE 02

    Preserve independent recovery paths

    Kept the primary and redundant recovery paths electrically independent, then documented their connections through wiring diagrams, bay schematics, and assembly procedures.

  3. STAGE 03

    Test each measurement chain

    Verified GPS communication and accuracy, checked every documented recovery-circuit connection for continuity, and compared primary and redundant altimeter data from a subscale flight.

  4. STAGE 04

    Record separation pressure

    Configured a Raspberry Pi to read two pressure sensors over separate I2C buses, write their measurements to a flight log, and capture pressure spikes associated with the two separation events.

  5. STAGE 05

    Read the demonstration flight

    Reviewed full-scale flight-computer and chamber-pressure data after the demonstration flight to confirm the recovery sequence and identify the difference between predicted and measured altitude.

03

Engineering priorities

Redundancy had to remain physical

Calling the design redundant was not enough. The two flight computers needed independent power, arming, wiring, and ejection charges so one failed connection would not disable both recovery paths.

Several systems shared one bay

Recovery electronics, a radio transmitter, pressure sensing, batteries, and structural fasteners competed for limited board space. The layout also had to preserve access for assembly, arming, and preflight checks.

Flight data needed physical interpretation

Altimeter events, acceleration changes, and chamber-pressure spikes described the same flight from different sensors. Reading them together provided stronger evidence of separation than any single plot alone.

04

What the tests established

  • All documented recovery-circuit continuity checks passed before flight.
  • The TeleGPS ground test connected to more than ten satellites, and its distance trials remained below the team's three-percent error threshold.
  • The primary and redundant flight computers produced closely aligned subscale measurements; the reported mean height difference was 0.533 ft.
  • During the full-scale demonstration, both flight computers recorded the drogue and main recovery commands and the two chamber sensors recorded corresponding pressure events.
  • The vehicle reached approximately 3,854 ft against a 4,650 ft target and was recovered with no reported damage to the avionics components.
05

What I took from it

Redundancy only protects a system when the supposedly independent paths do not quietly share power, switching, wiring, or another single failure point.

Ground checks established that each subsystem worked; flight data showed whether recovery, sensing, and the physical vehicle still agreed after integration.

On a large team, clear schematics, procedures, and test records are part of the engineering because they let other people inspect and operate the hardware safely.

06

Team design reports

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Robust & Adaptive Aerospace Control